RTPFC Panel Manufacturers in India

Aaradhya Power Solutions, as leading RTPFC Panel Manufacturers in India as well as trusted RTPFC Panel Suppliers, Exporters in India, brings over 20 years of specialized experience in designing and delivering advanced power‑quality equipment. RTPFC Panel also known as Real-Time Power Factor Correction Panel or Real-Time Power Factor Control Panel (RTPFC Control Panel). Leveraging our expertise, we have earned customer trust through robust RTPFC Panels. RTPFC Panel also known as Real‑Time Power Factor Correction - which ensure optimal power factor and energy efficiency across diverse industrial settings.

These panels comply with BIS Voluntary Standard IS 16636:2017 for low‑voltage APFC assemblies, and are type‑tested by CPRI/ERDA under IEC 61439‑1 & ‑2 for switchgear assemblies. Moreover, the company’s ISO 9001:2015 Quality Management System certification underscores a commitment to consistent quality and continual improvement. Through dynamic, thyristor‑based switching with response times under 20 ms, these panels deliver fast, surge‑free reactive power correction for a wide range of industrial loads

Overview of the RTPFC Panel: Specifications, Types, Applications, and How It Works

As we are trusted RTPFC panel exporters in India and RTPFC panel suppliers in India as well as leading quality RTPFC panel manufacturers in India. These RTPFC Panels are built following BIS Voluntary IS 16636:2017 guidelines for Automatic Power Factor Correction Panels up to 1 kV and incorporate type‑tested switchgear assemblies per IEC 61439‑1 & ‑2

Key specifications include:

Voltage Rating: 400 V to 690 V AC
Power Range: 50 kVAr to 2 000 kVAr
Control: Microprocessor‑based APFC relay with zero‑cross thyristor switching
Standards: IEC 61921 for capacitors, IEC 61439 for assembly, IS 16636 for panel safety and performance

Types:

Thyristor‑Switched RTPFC Panels: Offer stepless, rapid correction for highly variable loads.
Contactor‑Switched RTPFC Panels: Cost‑effective solution for moderate load variations.
Hybrid (Thyristor + Contactor) Panels: Combine fast-response thyristor steps with cost-efficient contactor switching for broad load profiles.

RTPFC Panel Suppliers and Exporters in India

We at Aaradhya Power Solutions specialize in RTPFC panel manufacturers in India and RTPFC panel suppliers in India as well as RTPFC panel exporters in India, catering to heavy industries, power plants, and marine‑offshore installations. Serving clients across India and in export markets, our panels are trusted for their durability, precision control, and compliance with international standards. Over the past two decades, we have executed 800+ projects with a 99% success rate.

What Is an RTPFC Panel?

An RTPFC (Real‑Time Power Factor Correction) Panel is an automated system designed to dynamically correct power factor to near unity by switching capacitor banks in real time. These panels adhere to performance and safety specifications outlined in Indian Standard IS 16636:2017 and follow capacitor bank requirements per IEC 61921

Specification of the RTPFC Panel

Specification	Details
Rated Voltage	415 VAC
Frequency	50Hz
KVAR	100 KVAR
Steps	12.5 KVAR, 25 KVAR, 50 KVAR, 75 KVAR
Capacitor Voltage	480 VAC
APFC Relay	3CT Operated with inbuilt multifunction meter
Switching	Thyristor Switching Modules
Protection	HRC Fuse/MCB/MCCB/SFU
Incomer	MCCB/ACB/SFU
Cooling	Forced using thermostat-controlled fans
Enclosure	Fabricated using 1.6 mm / 2 mm thick CRCA sheet
Cable Entry	Top/Bottom
Origin	Made in India

Types of RTPFC Panels

Thyristor‑Switched RTPFC Panels:
These panels use zero-crossing thyristor switches to activate capacitor banks. The switching occurs precisely at the zero-voltage point of the AC waveform, ensuring ultra-fast and clean engagement of reactive power compensation without electrical surges or transients.

Key Features:
- Instantaneous Response: Typically within 20 milliseconds, making them ideal for rapidly fluctuating loads.
- No Mechanical Wear: Solid-state switching eliminates mechanical fatigue, increasing reliability and lifespan.
- Zero Inrush Current: Soft switching avoids capacitor inrush and voltage sags.
- Silent Operation: No clattering of mechanical contactors.
Best For:
- Data centers
- Welding plants
- Elevators and cranes
- CNC machines
- Other sensitive or dynamic loads requiring uninterrupted performance
Contactor-Switched RTPFC Panels:
These panels use electromechanical contactors (often vacuum or heavy-duty variants) to switch capacitor banks in and out based on load conditions. While not as fast as thyristors, they provide reliable and cost-effective power factor correction for more stable load environments.

Key Features:
- Lower Cost: More economical than thyristor-based systems.
- Proven Technology: Robust and widely used, with easy maintenance and repair.
- Adequate for Slow Load Changes: Perfect for applications where response time is not critical.
Best For:
- Industrial lighting
- HVAC systems
- Pumps and fans
- General manufacturing processes with slow load variation
Hybrid RTPFC Panels:
These Panels integrate both thyristor and contactor switching technologies in a single system. Fast-response thyristors manage dynamic load changes, while contactors handle more stable, base-load compensation.

Key Features:
- Optimized Performance and Cost: Fast switching where needed, economical switching elsewhere.
- Flexible Load Handling: Can accommodate both stable and highly variable loads.
- Scalable and Customizable: Tailored step sizes and switching logic based on real-time requirements.
Best For:
- Mixed-use industrial plants
- Facilities with a blend of constant and rapidly changing loads
- Environments seeking high performance without overspending
Custom Configurations RTPFC Panels:
These are bespoke RTPFC solutions engineered to meet unique site conditions, particularly where harmonics and power quality challenges are significant. They may incorporate detuned reactors, harmonic filters, surge protection, and advanced monitoring systems.

Key Features:
- Harmonic Mitigation: Detuned reactors prevent resonance and reduce harmonic amplification.
- Power Quality Enhancement: Improves voltage stability, reduces flicker, and protects sensitive equipment.
- Tailored Design: Engineered to comply with local standards (e.g., IEEE 519, IEC 61000) and specific load profiles.
Best For:
- Sites with high harmonic distortion (e.g., VFDs, UPS systems)
- Grid code-compliant installations
- Facilities with strict energy efficiency or power quality requirements

Applications of the RTPFC Panel

Building Facades: RTPFC panels are widely used in the outer walls or facades of buildings. They give a clean and modern look to any structure. At the same time, they protect the building from heat, rain, and dust. Since the panels are lightweight, they are easy to handle and install. This also helps in reducing construction time and labour costs.
Roofing System: These panels are also perfect for roofing systems. They are strong, durable, and resistant to weather changes. Because of their insulation properties, they help maintain a balanced indoor temperature. This reduces the load on air conditioners and lowers electricity bills. Whether it's for a factory, warehouse, or house, RTPFC panels are a reliable roofing solution.
Interior Partition: RTPFC panels are commonly used to divide space inside buildings. For example, in offices, hospitals, and homes, they are used to create separate rooms or sections. These partitions are easy to install, and if needed, can be shifted or changed later. Also, they help reduce noise between rooms, giving more privacy.
Transportation: In the transport industry, these panels are used in the body of vehicles like trucks and delivery vans. They make the vehicle body lightweight but strong. This improves fuel efficiency and increases the load-carrying capacity. Because of this, transport companies save both time and money.
Refrigerated Container: RTPFC panels play an important role in cold storage and refrigeration. They help maintain the temperature inside refrigerated containers. This is useful for transporting items like fruits, vegetables, medicines, and dairy products. Since the panels offer excellent insulation, the goods stay fresh during long journeys.

How RTPFC Works

The RTPFC Panel’s controller measures real‑time current and voltage waveforms; when the measured power factor falls below the set threshold, it instantaneously engages the appropriate capacitor bank step via thyristor switching. This closed‑loop operation maintains the power factor within ±0.01 of unity, minimizing losses and avoiding utility penalties.

RTPFC Panel Ordering, Compliance, and Safety Information

For orders and technical queries, please contact:

Address: Sr. No. 78/1, Shree Ram Colony – 1, Gajanan Maharaj Nagar, Next To B U Bhandari Skyline Society, Dighi, Pune – 411015, Maharashtra, India
Phone: 📞 +91 7030243444 / +91 9960711733
Contact: ✉️ sales@aaradhyapower.com

Why Choose Us? for RTPFC Panels in India

20+ Years’ Experience: Proven track record in power‑quality solutions.
ISO 9001:2015 Certified: Rigorous QMS ensures consistent product quality.
CPRI Type Tested: Panels tested to IEC 61439 standards for safety and reliability
CPRI & ERDA Accredited: Ensuring compliance with global switchgear norms.
800+ Completed Projects: Demonstrated expertise across diverse sectors.
99% Success Rate: High customer satisfaction and repeat business.

Together, these strengths make Aaradhya Power Solutions your preferred RTPFC Panel Manufacturers in India as well as RTPFC Panel Suppliers in India and RTPFC Panel Exporters in India.

Get RTPFC Panel in India | Aaradhya Power Solutions

Aaradhya Power Solution is recognized as a trusted RTPFC Panels manufacturers, suppliers, and exporters in India, offering robust, standards‑compliant equipment backed by expert after‑sales support.

To discuss your requirements or request a quote, contact us today at +91 7030243444 or sales@aaradhyapower.com. Our team will guide you through selecting the optimal RTPFC solution for your application.

FAQ

An RTPFC Panel is an advanced system that adjusts reactive power in real-time to maintain an optimal power factor.

The capacity depends on the load requirements and power factor of your system. Consult our experts for accurate calculations.

The three types are fixed, automatic, and real-time power factor correction.

RTPFC stands for Real-Time Power Factor Correction.